Advice

Washer Sizes Explained – What Size Washer Do I Need for M6, M8, M10 & M12 Bolts?

Metric bolt with flat washer fitted, illustrating washer sizes for M6, M8, M10 and M12 bolts

What Size Washer Do I Need?
M6, M8, M10 & M12 Dimensions Explained

Choosing the correct washer size is essential for secure bolt and machine screw installations. Whether you’re fitting an M8 washer, selecting an M10 washer, or checking washer dimensions for structural fixings, understanding compatibility ensures proper clamping and load distribution.

In this guide, we explain washer sizes, bolt compatibility, Form A vs Form B differences, and when to use penny washers.

What Do Washer Sizes Mean?

Washer sizes correspond to the bolt diameter they are designed to fit.

For example:

  • An M8 washer fits an M8 bolt or threaded rod.
  • An M10 washer fits an M10 bolt.
  • An M12 washer fits an M12 fixing.

The “M” refers to metric sizing, and the number indicates the bolt’s nominal diameter in millimetres.

On larger repair washers, you may see a format such as:

M10 x 25mm

This means:

  • 10mm hole diameter
  • 25mm outer diameter

This is common on penny or mudguard washers.
 

Metric Washer Size Compatibility Guide

Below is a general guide to common washer sizes and bolt compatibility:

Bolt SizeTypical Washer Hole DiameterCommon Washer Types
M66mmForm A, Form B
M88mmForm A, Form B, Penny Washer
M1010mmForm A, Form B, Form C, Penny Washer
M1212mmForm A, Form B, Form C

 

Form A vs Form B vs Form C Washers

Not all flat washers are the same. The form refers to thickness and outer diameter.

Form A Washer

  • Standard thickness
  • Commonly used for general clamping and spacing
  • Available in zinc and A2 stainless steel
  • Conforms to BS 4320 / DIN 125-A

Form B Washer

  • Thinner than Form A
  • Used where reduced thickness is required
  • Available in zinc and A2 stainless steel
  • Conforms to BS 4320 / DIN 125-B

Form C Washer

  • Wider outer diameter
  • Provides increased clamping area
  • Zinc plated

Form C washers are useful where additional surface contact is required.
 

When to Use Penny (Mudguard) Washers

Penny washers, sometimes known as mudguard washers, have a significantly larger outer diameter. These are commonly used where additional surface area is required to prevent pull-through in softer materials.

Washer Sizes and Matching Bolt Sizes

As a rule, match the washer size to the bolt size. The table below shows common pairings.

Bolt SizeStandard Washer SizeTypical Use
M5M5 washerLight-duty fixings and small brackets
M6M6 washerGeneral light structural fixings
M8M8 washerMedium-duty brackets and fittings
M10M10 washerHeavier brackets and structural connections
M12M12 washerStructural steelwork and heavy fixings
M16M16 washerHeavy structural and industrial applications

On larger repair or penny washers, you’ll often see sizes written as M10 x 25mm. The first part (M10) is still the bolt size and hole diameter. The second number (25mm) is the outer diameter of the washer, which tells you how much clamping area you’ll get.
 

Penny Washer Size Examples

Washer SizeHole DiameterOuter DiameterTypical Use
M10 x 25mm10mm25mmGeneral load spreading
M10 x 30mm10mm30mmLarger clamping area
M10 x 40mm10mm40mmRepair and packing out

 

Zinc vs Stainless Steel Washers

Choosing the correct finish is important for corrosion resistance.

FinishBest ForCorrosion Resistance
Zinc Plated (CR3)Internal dry environmentsModerate
A2 Stainless SteelExternal or corrosive environmentsHigh

Stainless steel washers should be used where exposure to moisture or corrosive environments is expected.
 

What Size Washer Do I Need?

As a rule:

  • Match the washer size to the bolt size.
  • Choose Form A for general use.
  • Use Form B where reduced thickness is required.
  • Select Form C or penny washers for increased clamping area.
  • Choose stainless steel for external applications.

If in doubt, check bolt diameter and required load distribution before selecting your washer.

Frequently Asked Questions

What size washer fits an M10 bolt?
An M10 washer fits an M10 bolt. The washer hole diameter matches the bolt’s nominal metric size.

What does M10 x 25mm mean on a washer?
M10 refers to the bolt size (10mm hole diameter). 25mm refers to the washer’s outer diameter.

What is the difference between Form A and Form B washers?
Form B washers are thinner than Form A. Both fit the same bolt size but differ in thickness.

When should I use a penny washer?
Use a penny washer when you need to spread the clamping load over a larger surface area or prevent pull-through.

Should I use zinc or stainless steel washers?
Use zinc for internal dry environments. Use stainless steel for external or corrosive conditions.

Conclusion

Understanding washer dimensions and bolt compatibility ensures a secure and professional fixing. Whether you’re fitting an M8 washer for threaded rod or selecting an M10 washer for structural brackets, choosing the correct form and finish improves both performance and durability. Browse our range of Form A, Form B, Form C and penny repair washers in zinc and stainless steel to find the correct size for your application.